Research and Development Department

Innovative freeze-drying in the service of quality

Foundation of Quality

At SALESWAVE, R&D processes form the foundation of delivering premium products. Our approach to freeze-drying is a combination of advanced food science and precise process engineering. We understand that the key to success is preserving the biological integrity of the raw material while ensuring maximum shelf life.

Our Process: Precision in Every Cycle

The production of freeze-dried products to our standards is a multi-stage process in which we control every physicochemical parameter

Cryostabilization

Before the sublimation process begins, raw materials are subjected to rapid freezing at temperatures reaching -25°C. This creates a stable ice crystal structure, which is crucial for preserving the shape and texture of the final product

Fractionation

Using a precision cutting system, we prepare raw materials in cube, slice, or powder form, adapting the product geometry to specific application requirements. This process takes place under controlled conditions to prevent oxidation and enzymatic degradation

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Desorption

The final phase removes residual bound water, bringing the product to a critical moisture level that ensures long-term microbiological stability without the need for preservatives

Quality Control

Every batch passes through a multi-stage verification system, including contamination detection and mechanical fraction calibration. This ensures our partners receive a homogeneous, safe and consistent product

Versatility

We freeze-dry not only mono-ingredients but also complex matrices: ready meals, dietary supplements, and thermally sensitive products (e.g., collagen, probiotics)

Optimization

We maximize production efficiency, achieving an average yield ratio of 1:10 while maintaining full bioactivity of the input. We reduce material losses to a minimum

Clean Label

We deliver 100% natural solutions. Our process eliminates the need for preservatives, colorings, or flavor enhancers in the final product

SALESWAVE – Technology That Stops Time, Preserving Nature

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